How Are Triple Offset and Double Offset Butterfly Valves Different?

How Are Triple Offset and Double Offset Butterfly Valves Different?

When selecting a butterfly valve, it’s essential to understand the differences between a triple offset butterfly valve and a double offset butterfly valve. Instead of debating which is better, this article highlights their distinct features to help you make an informed decision.

Key Structural Variations

The double offset butterfly valve features two offset points in the shaft design, reducing friction during opening and closing. In comparison, the triple offset butterfly valve adds a third offset in the sealing mechanism, further enhancing durability and eliminating wear caused by friction.

FeatureDouble Offset Butterfly ValveTriple Offset Butterfly Valve
Shaft OffsetsTwoThree
Sealing MechanismPartial ContactZero Contact
Seal MaterialSoft (e.g., elastomer)Metal-to-Metal
Temperature ToleranceModerate (up to 120℃)High (up to 450℃)

Differences in Application

  • Fluid Types: The double offset valve is ideal for clean fluids, while the triple offset valve handles both clean and abrasive fluids effectively.
  • Pressure Handling: Double offset valves perform well under moderate pressures, whereas triple offset designs excel in high-pressure environments.
Triple Offset Butterfly Valve

Material Considerations

Both types can be made using durable materials like cast iron butterfly valves, stainless steel, or alloy steel. However, the triple offset butterfly valve often incorporates high-grade alloys for its sealing elements to withstand extreme conditions.

Double Offset Butterfly Valve

Cost and Maintenance

  • The double offset butterfly valve is cost-effective, suitable for general-purpose applications with minimal maintenance requirements.
  • On the other hand, the triple offset butterfly valve demands a higher initial investment but compensates with its longer service life and minimal downtime.

Conclusion

Understanding the differences between these two types of butterfly valves can guide you in selecting the right product for your application. The triple offset butterfly valve leads in high-performance scenarios, while the double offset butterfly valve offers a reliable solution for standard operations. Both remain essential in modern industrial systems, showcasing their unique strengths.

What is Double Offset Butterfly Valve?

What is Double Offset Butterfly Valve?

Double offset butterfly valves are critical components in various industrial applications. They effectively control fluid flow with minimal pressure drop. This article explores their design, functionality, advantages, and common applications. Take an insight into TWT, a leading manufacturer in the valve industry.

double offset butterfly valve

Understanding the Double Offset Butterfly Valve Design

Design Features

Double offset butterfly valves, also known as high-performance butterfly valves, have two offsets from the valve body’s center:

  • The shaft axis is offset from the disc’s seat and body seal’s centerline, and
  • The shaft axis is eccentric to the pipeline’s/valve’s center line.

This unique design helps minimize turbulence and ensures a tight seal, making these valves ideal for a variety of applications.

How They Work

A butterfly valve has flanges on both the inlet and outlet faces, which makes the connection between the valve and the pipe very easy and will not leak. As well as the pipe end connected with the valve is also designed to be the same size as the flange and hole on the flanged valve. In general, these valves offer defect-free and worry-free performance.

Key Components

  1. Body: Typically made from durable materials like ductile (ASTM A536 /GGG40).
  2. Disc: All made in ASTM A536/ GGG40
  3. Stem: Stainless Steel: ASTM A182 304/316/431/ Duplex Stainless Steel

Applications of Double Offset Butterfly Valves

These valves are widely used in various industries due to their robustness and efficiency:

Application FieldSpecific ApplicationsKey AdvantagesIndustries
Fluid TypesCorrosive gases, chlorine, oxygen, seawater, acidic gases, steam, toxic substances, ultrapure water, vacuum, wastewaterLightweight, cost-effective, capable of handling extreme pressures and temperaturesChemical, Food and Beverage, HVAC, Mining
High corrosion resistanceOil and Gas, Petrochemical, Pharmaceutical
High design strengthPower Generation, Pulp and Paper, Refining
Versatile in various applicationsSugar Processing, Water Filtration

Advantages of DN1400 Flange Dimensions Double Offset Butterfly Valves

  1. Reduced Friction: The offset design minimizes contact between the disc and the seat, reducing friction and wear.
  2. Cleanability: Due to the self cleaning(no residue will be trapped) function, it’s also easy to clean and disinfect for potable water systems, etc.
  3. Lightweight and Compact: Compared to other valve types, double offset butterfly valves reduced weight and overall dimensions, making them easier to install and maintain.
  4. Versatility: Installation without restriction in the direction of flow (polished disc rim to avoid damage to the valve seat. For installation there is no gasket needed).
  5. Cost-Effective: Low-pressure loss and reduced energy costs. Good corrosion resistance.
  6. Multiple Option
    • Manual, electric actuator, pneumatic actuator, hydraulic actuator, and bare shaft are optional
    • Water, drinking water, portable water, Oil, seawater, and gas are all available working services.
    • Size is from DN150-DN3600

Conclusion

Double offset butterfly valves play a vital role in fluid control across many industries. Their unique design offers significant advantages, including improved sealing, reduced wear, and versatility in application. Companies like TWT lead the way in providing high-quality valves that enhance efficiency and reduce costs.

For more information on double offset butterfly valves and TWT’s offerings, contact us by phone at +86 18722007022 or email us at [email protected]

Why Choose a Double Offset Butterfly Valve for Your Next Project?

Why Choose a Double Offset Butterfly Valve for Your Next Project?

When it comes to efficient flow control in various industrial applications, the double offset butterfly valve stands out. This innovative design, particularly the China double offset butterfly valve, offers significant advantages over traditional valve types, ensuring better performance and reliability.

Double Offset Butterfly Valve

Key Features and Benefits

The offset butterfly valve is characterized by its unique design, which shifts the valve seat away from the centerline. This feature reduces friction during operation, leading to a longer lifespan and less wear. The DN1400 Worm Gear Ductile Iron Flange Double Offset Butterfly Valve model, for instance, operates effectively under low pressure conditions (Pn<1.6MPa), making it ideal for water systems.

Manufactured from high-quality ductile iron, this valve is designed to meet stringent industry standards like API609 and EN593. It is available in various sizes ranging from DN150 to DN3600, catering to diverse project needs. Additionally, it offers flexibility in operation with options for manual, electric, pneumatic, or hydraulic actuation.

Self-Cleaning and Corrosion-Resistant

The engineering behind the double offset butterfly valve allows for easy cleaning and maintenance, making it a favorite in water treatment and industrial applications. The self-cleaning feature ensures that no residue gets trapped, promoting efficient operation in potable water systems. Moreover, the valve’s excellent resistance to corrosion guarantees long-term reliability, even in harsh environments.

Customization and OEM & ODM Services

Choosing our double offset butterfly valve means investing in a product designed for durability and efficiency. We provide OEM & ODM services, allowing you to customize features according to your specific requirements. This ensures that you get a product tailored to your operational needs, whether it’s for industrial usage or household applications.

Contact Us for Wholesale Options

For wholesale options and detailed quotes, potential customers can contact us at [email protected]. We welcome local wholesalers and suppliers worldwide to reach out for partnerships. By choosing us, you not only benefit from high-quality products but also gain access to extensive support and customization options.

Experience and Expertise

Our commitment to quality and customer satisfaction positions us as a leading manufacturer in the valve industry. With over 60 years of experience, we have the expertise to meet the demands of modern industries, ensuring that our products perform reliably under various conditions.

Conclusion

In summary, if you’re looking for an effective solution for fluid control, consider the double offset butterfly valve. Its unique design and high-quality manufacturing make it an excellent choice for any project, enhancing operational efficiency while reducing maintenance needs. For more information, please reach out to us today.

Operation and Application of Main High-performance Butterfly Valves

Operation and Application of Main High-performance Butterfly Valves

Delve into key attributes of high-performance butterfly valves meticulously crafted to fulfill the stringent requirements of vital applications, emphasizing reliability, precise shut-off capabilities, and enduring durability.

China butterfly valve

Soft sealing butterfly valve

Design and Operation:

The valve consists of a disc, often referred to as the “butterfly,” positioned perpendicular to the flow direction. This disc is connected to a shaft, enabling rotation for flow regulation. Soft-sealing butterfly valves utilize a soft seal, typically made from rubber or elastomer, to ensure a tight shut-off and minimize the possibility of leakage.

Applications:

These valves find use in various industries:

  • Chemical Processing: Demonstrates exceptional resistance against corrosive fluids.
  • Water Treatment: Frequently employed to regulate water flow within treatment facilities and distribution networks.
  • HVAC Systems: Manages air and water flow within heating, ventilation, and air conditioning setups.
  • Food and Beverage: Incorporates a hygienic design tailored to the requirements of the food industry.
  • Power Generation: Exercises control over water, steam, and various fluids within power plant environments.

Advantages:

  • Cost-effective: Generally more affordable than other valve types.
  • Compact design: Lightweight and easy to install.
  • Quick operation: Quarter-turn action enables fast opening and closing.
  • Tight shut-off: Soft sealing ensures minimal leakage.
  • Low maintenance: Simple design with fewer components and long service life.

When selecting a soft sealing butterfly valve, consider factors such as operating conditions, size, and flow capacity to ensure optimal performance.

Double flanged butterfly valve

Design and Operation:

The valve comprises a disc, commonly known as the “butterfly,” affixed to a valve stem. This stem extends through the valve body and links to an actuator or handle. Upon turning the actuator or handle, the disc rotates, either permitting or obstructing the flow. Its double-flanged design entails flanges welded to both the inlet and outlet ends of the valve body.

Applications:

These valves are frequently employed to control, regulate, and throttle the flow in diverse applications across industries such as water treatment, chemical processing, and HVAC systems.

Advantages:

  • Resilient Seating: The double-flanged design ensures a tight seal, making it suitable for dead-end service.
  • Easy Installation: The flanges allow straightforward connection to pipelines with matching flange sizes.

Remember, double-flanged butterfly valves are versatile and reliable components used in fluid systems for efficient flow control.

Double offset butterfly valve

Design and Operation:

A double-offset butterfly valve is designed with two key offsets compared to the concentric type:

  • First Offset: The shaft is not centered on the disc but positioned slightly behind it. This arrangement creates a continuous sealing surface on the disc.
  • Second Offset: The shaft is not aligned with the pipe centerline but is slightly to the right of the center. When fully open, the valve doesn’t touch the seat at all. This reduces friction compared to concentric valves and prolongs the seat’s lifetime. The 90° rotation of the disc ensures efficient flow control.

Double-offset valves are used in systems requiring higher pressure resistance.

Applications:

  • Oil and Gas Industry:

Control flow in pipelines, tank farms, and refineries.

Handle crude oil, natural gas, and other hydrocarbons.

  • Power Plants:

Used in cooling water systems, steam lines, and fuel handling.

Resistant to high temperatures and pressure fluctuations.

  • HVAC Systems:

Regulate air and water flow in heating, ventilation, and air conditioning systems.

Efficient for maintaining comfort levels.

  • Food and Beverage Industry:

Handle food-grade liquids in breweries, dairies, and beverage production.

  • Marine and Shipbuilding:

Installed in ballast systems, cooling circuits, and fuel lines.

Resistant to saltwater and marine environments.

Resistant to chemicals and pulp slurries.

  • Steel and Metal Processing:

Handle high-temperature gases and molten metals in steel mills and foundries45.

Advantages:

  • Higher Pressure Resistance: Double-offset valves offer up to a Class 600 ANSI rating in materials like stainless steel, carbon steel, and Hastelloy.
  • Reduced Operating Torque: Easier to open and close due to lower torque requirements.
  • Increased Flow Capacity: Boasts better flow capacity compared to other valve types.
  • Ease of Cleaning: Much easier to clean than gate valves, improving worker efficiency.
  • Compact and Lightweight: Weigh less and occupy less space than other valve types.
  • Longevity and Durability: Suitable for extreme conditions, such as gas pipelines and offshore oil rigs. Adds longevity to different systems and reduces maintenance tasks