Achieving Tight Shutoff With Wafer Dual Plate Check Valves

Aug 22, 2023 | News

Ensuring efficient one-directional flow is a vital requirement in piping systems across many industries. To prevent problematic reverse flow and backflow leakage, dual plate check valves offer enhanced shutoff performance compared to standard single disc or swing checks. This article explores the operating principles, benefits, and applications of wafer dual plate check valves (wafer double door check valve).

wafer dual plate check valve

Operating Principles

Wafer dual plate check valves contain two spring-loaded discs or closure plates within the valve body. Flow enters through the valve inlet, pushing both discs open. When forward flow stops, the springs force the discs closed against the seat. This forms a tight seal, preventing backflow.

The dual disc design provides multiple layers of protection by fully isolating the inlet from outlet. Having two independent discs and seats creates a doubly redundant block against leakage and contamination.

Common Design Variations

Dual disc check valve checks come in wafer, lug, and flanged models to suit different installation requirements. Wafer styles contain a thin valve body that installs between mating pipe flanges. Thicker lug body designs have bolt holes for attaching directly to piping.

Disc configurations include single-hinge double plate, dual-hinge quadruple plate, or tandem single plate with intermediate cavity. Quad plate models provide maximum redundancy. Various materials like nylon, 316 stainless steel, ductile iron, and other alloys are utilized based on durability needs.

Benefits of Dual Plate Checks

Compared to single disc swing checks, dual plate models provide:

  • Extremely low forward flow pressure loss
  • Tight shutoff and minimal backflow leakage
  • Reduced slam and water hammer effects
  • Increased blocking capacity against back pressure
  • Streamlined wafer body for compact retrofits
  • Large internal flow area relative to orifice size

These benefits make wafer dual plate checks ideal for applications requiring tight backflow prevention and low forward flow resistance.

Typical Applications

Industries utilizing wafer dual plate check valves include:

  • Wastewater treatment – Prevent backflows from discharge lines.
  • Chemical processing – Block backflows from feed lines.
  • Power plants – Eliminate condensate backflows in boilers.
  • Fire suppression – Stop backflows in sprinkler systems.
  • HVAC – Avoid reverse circulating flows in equipment loops.
  • Water treatment – Prevent water system contamination.

Reliable backflow prevention, minimal pressure loss, and robust shutoff make dual plate checks an essential component across water, air, steam, and process line applications. Compact wafer bodies allow easy retrofitting into existing systems.

For critical piping services that demand tight shutoff, wafer dual plate check valves enable reliable one-directional flow control. Their redundant sealing delivers peace of mind across industrial, commercial, and municipalflow applications.