صمام فراشة
أ butterfly valve is a quarter-turn rotational valve used to regulate, isolate, or shut off fluid flow in modern piping networks. Characterized by a compact, lightweight body and a central disc structure, butterfly valves are widely integrated into HVAC systems, municipal water distribution, التبريد الصناعي, and steam processing lines. Key structural components include the valve body, ينبع, القرص (butterfly plate), and resilient or metal seating ring.
Main Types of Butterfly Valves: Lug vs. رقاقة
Industrial butterfly valves primarily fall into two mounting configurations: Lug-style and Wafer-style. While functionally similar in flow regulation, each features distinct mechanical mounting designs suited for specific installation and inline maintenance needs.
Wafer Style vs. Lug Style Butterfly Valves
Choosing between wafer and lug configurations depends on your system’s pressure requirements, flange connectivity, and dead-end service needs:
- Lug-Type Butterfly Valves: Designed with threaded metal inserts (lugs) around the valve casing, matching international flange bolt patterns. Lug valves allow down-stream piping to be disconnected while keeping the upstream system under pressure (dead-end service).
- Wafer-Type Butterfly Valves: Engineered to fit snugly between two pipe flanges using through-bolts. Wafer valves are exceptionally lightweight, space-saving, and cost-effective for general liquid and gas isolation.
Classification by Body, مقعد, and Disc Materials
Material selection depends directly on the system’s operating temperature, media corrosive properties, and pressure ratings:
- مواد الجسم: Manufactured from high-grade cast iron, الدكتايل الحديد (such as EN-GJS-500-7 / GGG50), or stainless steel. TWT GGG50 ductile iron butterfly valves are extensively exported to high-demand infrastructure projects across Europe, the Middle East, and Southeast Asia.
- Seat Materials: Features resilient elastomer seats (إبدم, نبر) or fluoropolymer linings (fully lined PTFE butterfly valves) to ensure zero-leakage sealing in aggressive chemical or high-purity applications.
- Disc Materials: Precision-machined from stainless steel (SS304/SS316), ductile iron with nylon coating, or nickel-plated coatings to handle demanding pressure spikes and abrasive fluids.
Advanced Structural & Offset Designs
To meet specialized high-pressure and high-temperature requirements, TWT provides a comprehensive suite of offset configurations and seating options:
| Offset / Structural Category | ختم & Material Variants | Common Industrial Applications |
|---|---|---|
| Concentric (Zero Offset) | Resilient Soft Seat (إبدم / نبر) | Low-pressure water, التدفئة والتهوية وتكييف الهواء, and general air systems |
| Single / Double Offset | High-Performance PTFE / R-PTFE Seat | المعالجة الكيميائية, water treatment, محطات توليد الطاقة |
| إزاحة ثلاثية (TOV) | Metal-to-Metal Seat (Laminated / Solid) | High-temperature steam, زيت & gas, high-pressure lines |
| Body Designs | Double Flange, نوع U, رقاقة, العروة | Municipal mains, marine ballast, large pipeline networks |
TWT Butterfly Valve Dimensions & Size Availability
TWT manufactures a broad size spectrum to accommodate everything from compact commercial pipelines to large-diameter industrial mains:
| Available Nominal Pipe Sizes (NPS / DN) | ||||||
|---|---|---|---|---|---|---|
| 2.5″ (DN65) | 3″ (DN80) | 4″ (DN100) | 5″ (DN125) | 6″ (DN150) | 8″ (DN200) | 10″ (DN250) |
| 12″ (DN300) | 14″ (DN350) | 16″ (DN400) | 18″ (DN450) | 24″ (DN600) | 30″ (DN750) | 72″ (DN1800) |
Key Functions & Flow Control Capabilities
- On/Off Isolation & Shutoff: Delivers tight bi-directional bubble-tight sealing to prevent backflow and allow quick maintenance isolation.
- Precise Throttling & Flow Regulation: Gradual disc rotation enables linear or equal-percentage flow throttling and pressure management in fluid handling systems.
Leading Valve Manufacturer & OEM Solutions – TWT Brand
As an ISO, م, and WRAS-certified industrial valve manufacturer, TWT produces a complete portfolio of high-reliability butterfly valves designed to comply with ANSI, من, BS, and JIS international standards.
Featured Valve Models for International Sourcing:
- PN16 Flanged & Wafer Butterfly Valves: Standard PN10/PN16 pressure rating for European and Middle-Eastern municipal networks.
- U-Type Flanged Butterfly Valves: Ideal for large-diameter pipelines requiring robust double-flanged stability.
- Lug-Style High Performance Valves: Engineered for severe service, dead-end isolation, and corrosive chemical lines.
Looking for technical dielines, CAD models, or direct factory pricing on TWT butterfly valves? Request a wholesale quote or contact our technical sales engineers today.