Types of Valves Used in Water Distribution Systems

Types of Valves Used in Water Distribution Systems

In modern water distribution systems, valves play a pivotal role in ensuring consistent flow, maintaining system pressure, and providing isolation during maintenance or emergencies. Whether in municipal pipelines, industrial setups, or rural infrastructure, the right type of valve can significantly impact reliability, safety, and operational efficiency.

Among the many valve types available, the cast iron gate valve, air relief valve, and resilient seated gate valve stand out for their essential functions in water management. Let’s explore how each contributes to system performance and why proper selection is crucial.

china ball valve

Cast Iron Gate Valves: The Backbone of Flow Control

The cast iron gate valve is a widely used isolation valve designed to start or stop water flow. Its design incorporates a wedge-shaped gate that moves up and down between two seats, allowing unrestricted passage when open and a tight seal when closed.

Thanks to the robust cast iron body, these valves are highly durable and cost-effective, making them suitable for large-scale water distribution applications. Cast iron also offers excellent corrosion resistance for potable water systems, especially when lined or coated with epoxy. However, because gate valves operate best in either a fully open or fully closed position, they are not recommended for flow regulation.

FLUID TECH GROUP Valve offers cast iron gate valves that meet international quality standards, ensuring long-term reliability even in demanding environments such as buried pipelines or urban water grids. Their longevity and low maintenance requirements make them a staple in infrastructure projects.

Air Relief Valves: Preventing Pressure Build-Up and Damage

Air entrainment in water systems is a common challenge. When air pockets accumulate in pipelines, they can restrict flow, create surges, and damage pumps or valves. This is where the air relief valve becomes vital.

Installed at high points in the system, the air relief valve automatically releases trapped air during filling and operation. It also allows air to enter when the system is being drained, preventing vacuum formation that could collapse the pipe. These valves are small but powerful tools for optimizing hydraulic performance and avoiding costly breakdowns.

For municipal engineers and plant managers, ensuring a reliable air relief valve is in place can mean the difference between smooth system operation and expensive emergency interventions. FLUID TECH GROUP Valve provides compact, efficient models that offer quick response and minimal maintenance.

Resilient Seated Gate Valves: Enhanced Sealing and Safety

Devised as a better change from standard gate valves, the resilient seated gate valve is the solution to the problem of leakage and wear. Its flexible wedge has a rubber coating and this combination creates an exceptional seal regardless of solid particle accumulation or the unparallel position of the parts.

As opposed to metal-to-metal seal, the flexible seat of the valve adjusts to the valve’s seat, greatly enhancing the tightness of the seal and consequently, reducing water loss to the most reliable extent. It is an excellent option for drinking water facilities that have strict regulations for cleanliness and a complete positive seal. In comparison to the rigid type, these valves are much safer, particularly in the areas of water pressure surge and gaseous pressures fluctuation.

FLUID TECH GROUP Valve’s resilient seated gate valves are made of ductile iron which is provided with a fusion-bonded epoxy coating both inside and outside the bodies and thus meeting all safety and performance demands. Furthermore, they are easy to operate and their smooth water course characteristics are extra points of the system’s efficiency.

Smart Selection Leads to Smarter Systems

Choosing between a cast iron gate valve, an air relief valve, or a resilient seated gate valve depends on specific application details, including flow rate, pressure class, installation position, and maintenance access. While each valve has its role, they must function in harmony within the network.

At FLUID TECH GROUP Valve, we understand that no two water systems are exactly alike. That’s why we offer customizable valve solutions supported by technical consultation and field-tested reliability. Whether you’re expanding a water treatment facility or maintaining a citywide distribution system, our valve products ensure both performance and peace of mind.

How to Troubleshoot Air relief Valve Failures?

How to Troubleshoot Air relief Valve Failures?

Air relief valve troubleshooting needs to be systematically checked in combination with its structural principles and common failure modes. The following are professional troubleshooting steps and methods:

I. Classification and preliminary judgment of fault phenomena

Fault phenomenaPossible causes
Continuous leakage1. Damaged sealing surface
2. Valve disc stuck or not completely closed
3. Spring failure
4. Impurities stuck on the sealing surface
Unable to exhaust1. Valve blockage
2. Valve disc rusted or stuck
3. Spring stiffness is too large
4. Inlet pipe blockage
Abnormal vibration/noise1. Valve flutter
2. Spring resonance
3. Loose internal components
Inaccurate exhaust pressure1. Spring preload is out of adjustmen
t2. Damaged adjustment mechanism
3. Diaphragm/piston failure
Frequent malfunctions1. Set pressure is too low
2. System pressure fluctuation is too large
3. Pilot valve failure (pilot exhaust valve)

II. Step-by-step troubleshooting process

1 Appearance inspection

Check whether the valve surface is obviously damaged, deformed or corroded

Confirm whether the connecting bolts are loose and the flange seal is good

Check whether the nameplate parameters match the system requirements

2 Pressure testing and monitoring

Use a high-precision pressure gauge to monitor the inlet and outlet pressures of the valve

Compare the actual exhaust pressure with the set pressure deviation (the allowable error is usually ±3%~5%)

Record the system pressure fluctuation range to determine whether it exceeds the valve working range

3 Valve action inspection

Manually operate the exhaust valve (if there is a manual test device) to verify the mechanical flexibility

Observe whether the valve opening and closing process is smooth, and whether there is any jamming or delay

Check the valve stem / Check whether the valve disc moves vertically to avoid poor sealing due to deflection

4 Sealing performance test

When the valve is closed, use airtight detection method (such as soapy water, helium mass spectrometer leak detector) to check the leakage point

For critical systems, back pressure test can be performed to verify the sealing performance of the valve under different back pressure conditions

5 Disassemble and inspect internal components

Remove the valve cover and check whether the spring is rusted, broken or elastically attenuated

Check whether the sealing surface (valve disc and valve seat) is worn, scratched or adhered with impurities

Clean or replace sealing components such as O-rings and diaphragms

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III. Solutions to common faults

Fault typeSolution
Sealing surface leakage1. Grind and repair the sealing surface
2. Replace the sealing ring (PTFE/Viton and other materials)
3. Clean impurities
Spring failure1. Replace the spring of the same specification
2. Recalculate the spring stiffness according to the system pressure
Valve blockage1. Use compressed air to purge the internal channel
2. Chemical cleaning to remove scale/rust3. Install a filter
Failure of the adjustment mechanism1. Calibrate the adjustment screw/nut
2. Replace the damaged adjustment spring or diaphragm
Vibration problem1. Add a damping device
2. Adjust the spring preload
3. Change the valve installation position (avoid resonance points)

IV. Preventive maintenance suggestions

Regularly clean the inside of the valve to prevent impurities from accumulating (recommended once every 6-12 months)

Perform pressure setting calibration every year to ensure exhaust pressure accuracy

For corrosive media, use 316L stainless steel, Hastelloy and other corrosion-resistant materials

Install a Y-type filter at the valve inlet to reduce the risk of impurities entering

Record each failure and repair process, and establish a maintenance file

Conclusion

Through the above systematic troubleshooting method, air release valve faults can be quickly located and effective repair measures can be taken. For complex faults or problems that cannot be solved by yourself, it is recommended to contact the valve manufacturer’s technical support team for professional services. As a qualified and professional industrial valves Manufacturer in China, FLUID TECH GROUP produces high-quality butterfly valves. If you have any questions, please feel free to contact us.